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H-Pile Points
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It is recommended that for a given set of subsurface conditions, pile points be considered equivalent, if they are manufactured from similar materials and by similar fabrication techniques. Minor variations in configuration should be given minimum importance, except in specific subsurface conditions where a certain shape would give a definite advantage.
For most field welding E-60 or E-70 low hydrogen rod is favored. For semi-automatic welding AWS E 70T-G (Lincoln NR 211) flux-cored wire seems suitable for "out-of-position" and ordinary welding. NOTE: Some manufacturers fabricate points from ASTM A 36 rolled steel plates. The plates are cut and welded to form the required shape. Welds used to form these shapes are known to break under hard driving conditions and hence this type of fabricated point is not recommended. H-pile tips reinforced with plates welded to flanges and webs are not recommended because the reinforcement provides neither protection nor increased strength at the critical area of the flange to web connection. In addition, plate or plate and angle tip reinforcement requires handling four or six small pieces, turning the pile one to three times and making up to as much as 270 in. of weld. Much of this weld is in difficult and hard to reach areas between the flanges of the H.
When preparing for attachment of the point to the pile stack the H piles so the ends are accessible with the flanges vertical. (Stack the H-sections with the webs horizontal and the ends accessible to the welder. Alternate piles can be extended beyond the stack in each direction to achieve this.) The cast steel point can then be attached by holding it tight against the H and then making a simple grove weld along each side. By stacking the piles in this manner both sides may be welded, without having to turn the pile. If the cast steel point is not pre-beveled, an equal leg angle can be made to hand over the flange as a guide for a straight cut.
A good weld is essential to hold the point reinforcement in position when it strikes tough obstructions or sloping rock at one edge only. Beveling across each flange of the H assures a base for a good weld and is essential for attachment of points. For field welding of cast-steel points use of AWS E60 or E70 welding rod has been found satisfactory. Again, welding only along the full width of the outside of each flange is adequate, additional welding is not needed.
It is customary to burn a small hole in the flange of the H, about one-fourth of the distance from the top, for a shackle connection for handling. This is by far the safest and quickest means of picking up the H.
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